Robotic machine tending is one technique to improve your present automated manufacturing line. This guarantees that your automation is more effective. More significantly, it aids in the maintenance of your business.
Machine tending basically alludes to the robot feeding raw materials into the machine so that it can carry out its operation. The robot then removes the completed portion and loads it again. This method is performed as many times as necessary.
The Advantages of Robotic Machine Handling
Repeated Tasks
When a person is required to execute a task continuously for an extended period, they are more prone to become bored or distracted. In this case, the chance of inaccuracy is quite great. They also face the danger of getting hurt. Such constraints do not apply to robots.
As a result, robotic machine tending improves repeatability. Furthermore, it performs the same procedure with pinpoint accuracy, which is difficult for a person to do. Robots are also far more precise since their error margin is less.
The likelihood of the finished product having flaws is considerably minimized. Consequently, there are fewer repairs and callbacks, which leads to more revenue for the company. Robots can also interchange components more quickly and accurately than a human controller.
Increasing Workplace Safety
Robotic machine handling improves worker safety. Several tasks endanger workers' physical health. Pick-and-place activities, for example, may appear straightforward. However, incorrect posture might result in muscular-skeletal diseases, which may need a worker to visit the emergency room.
Furthermore, repetitive actions, especially over a lengthy period, might result in muscular damage. Muscle strains and other unpleasant issues can both impede and decrease output. These issues are addressed by machine tending, which is a much-needed remedy.
More Work Is Completed
While your robot may need to stop for maintenance from time to time, it will still cover a lot more distance than a person would. This is because it continues to increase throughput. Employees would have to take a break every few hours, whereas robots can operate indefinitely without mistake.
Reduces Operating Costs
Automation also assists in reducing operational expenses and saving space. Workers may use robots to concentrate on more important and gratifying activities.
Eliminates the Issue of High Worker Turnover
When factories require personnel for specific duties, they may experience substantial staff turnover. Many employees ultimately find better jobs and leave on, forcing you to start looking all over again.
Robots would not be submitting resumes or seeking salary increases and bonuses. They are employed to fill the voids left by labor. Furthermore, they offer a long-term solution. All they need is regular maintenance to have them functioning at their peak, and your turnover issue will be fixed for good.
Limit Human Workers' Exposure to Dangerous Environments
One of the most significant hazards for any industrial business is liability, especially the risk of damage to human personnel in hazardous conditions. Field production locations can be unsafe and unpredictable, exposing human workers to toxic chemicals and other environmental conditions. Because of the possibility of recurring stress injuries and work accidents, even regulated locations such as distribution centers and warehouses offer a significant risk to businesses.
In potentially hazardous areas, robotic machinery operates unhindered. Reducing or eliminating physical labor on industrial sites is an excellent approach to cut overall expenditures, legal responsibility, and associated healthcare expenses.
Versatility
Whatever you can think of for the factory floor, there's also a robotic solution for it. Machine-assisted collaborative robots are created and programmed to execute a variety of activities. Furthermore, they are outfitted with flexible grippers.
As a result, robots may be customized to perform a wide range of jobs on the factory floor. Furthermore, grippers can be placed above to service two machines at the same time. Machine tending is useful in a variety of situations, including the following:
- Grinding
- Injection molds
- Trimming and forging
- Milling and turning
- Compression molds
- Welding
- Punching
Conclusion
Skilled labor is in short supply in a vast number of companies and manufacturing facilities. Machine tending is uniquely positioned to fill this void. Collaborative robots that undertake machine tending tasks can be designed to accomplish certain activities without the need for human intervention.
This is among the talent shortages being filled in areas such as material handling and manufacturing. If skilled labor is unavailable, robotic machine handling steps in and completes the task.